What is the difference between a leveling machine and a flattening machine? What are the advantages of a leveling machine?
Release time:
2022-06-01
The leveling machine is one of the commonly used metal processing machinery. The leveling machine is sometimes used in combination with other equipment. After the steel plate is processed by the leveling machine, it becomes a flat plate, referred to as a leveled plate. Function of the leveling machine: The leveling machine refers to the uneven metal plate being pressed by upper and lower rollers to achieve a leveling effect, known as a leveler. Its structure is generally arranged with four rollers below and five above, or three below and four above.
What is the difference between a leveling machine and a flattening machine? What are the advantages of a leveling machine?
The leveling machine is one of the commonly used metal processing machinery.Leveling machineSometimes used in conjunction with other equipment, the steel plate becomes a flat plate after leveling processing, referred to as a flat plate.
Function of the leveling machine: The leveling machine refers to the uneven metal plate being pressed by upper and lower rollers to achieve leveling effect, called a leveler. Its structure is: the leveling machine is generally arranged mainly at the four lower and five upper positions or three lower and four upper positions, and it is equipped with conveying rollers at both the front and back, with a handle on the upper part for fine-tuning the leveling thickness accuracy.
Difference between leveling machine and flattening machine
The leveling machine is generally used in the steel market, where a wide range of materials are flattened and cut by the leveling machine to become relatively standardized coils or plates. The flattening machine, also known as a straightening machine, is similar to the leveling machine, where the rolling action of the upper and lower rollers flattens the uneven parts of the rolled materials or plates. Their principles are the same, but the equipment in the leveling machine is much larger and equipped with shearing tools. In summary,Leveling machineit is a production line, while the straightening machine is just one of the processes.
Open flat plate
The internal stress level of the open flat plate is high, and the dimensional stability is poor. With different process parameters of the leveling operation, the distribution of internal stress also varies, and the load-bearing capacity in different vertical lengths is also different. Moreover, this load-bearing capacity is difficult to measure with general strength indicators. Therefore, the open flat plate will have significant welding deformation during welding, making it difficult to adjust. Thus, for parts with high appearance quality requirements, open flat plates cannot be used.
Comparison of the advantages and disadvantages of open flat plates
(1) Low price, length can be freely determined.
(2) Convenient transportation, regardless of the size of the steel plate.
(3) Easy to cut, can be cut according to the actual size of the steel plate.
(4) Can effectively save materials.
The disadvantage is that there will be significant welding deformation during welding, making it difficult to adjust, so open flat plates cannot be used for parts with high appearance quality requirements.
Advantages of the leveling machine
Whether a factory is profitable depends on what products it sells, then on how many workers it employs and its production efficiency. In the past, when all factories operated manually, of course, no factory made a lot of money. Now, with the new equipment leveling machine, a lot of time and labor is saved. With reduced expenses, factory owners naturally earn more.
Leveling machineOne major advantage is that it can save time and labor. It only requires one operator to operate, without needing too much advanced mechanical knowledge. After training in operational standards, it can be operated. Tasks that took several hours to complete a few years ago can now be done in one hour with the leveling machine. It saves effective labor time for the factory, creating more profit rates.
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